Generated by Rank Math SEO, this is an llms.txt file designed to help LLMs better understand and index this website. # Octagon Blown Film Control ## Sitemaps [XML Sitemap](https://octagon-company.com/sitemap_index.xml): Includes all crawlable and indexable pages. ## BLOG - [SmartLip ONE TL FFS: L’Anello d’Aria ad Alte Prestazioni per Film FFS](https://octagon-company.com/smartlip-one-tl-ffs-lanello-aria-ad-alte-prestazioni-per-film-ffs/): Octagon è lieta di presentare il SmartLip ONE TL FFS (modello 2026), un anello d'aria all'avanguardia specificamente progettato per soddisfare le esigenze delle applicazioni form-fill-seal (FFS) più impegnative del settore. - [SmartLip ONE TL FFS:用于 FFS 薄膜的高性能环形风环](https://octagon-company.com/smartlip-one-tl-ffs-the-high-performance-air-ring-for-ffs-film-zh/): Octagon 很荣幸推出 SmartLip ONE TL FFS(2026 型号),这是一款最先进的充气环,专门设计用于满足业界最具挑战性的形充封 (FFS) 应用的需求。 - [SmartLip ONE TL FFS: The High-Performance Air Ring for FFS Film](https://octagon-company.com/smartlip-one-tl-ffs-the-high-performance-air-ring-for-ffs-film/): Octagon is pleased to introduce the SmartLip ONE TL FFS (2026 model), a state-of-the-art air ring specifically engineered to meet the demands of the most challenging form-fill-seal (FFS) applications in the industry. - [Octagon Open House at Andina Pack 2025: 30 Companies Witness German Technology in Real Production](https://octagon-company.com/open-house-octagon-na-andina-pack-2025-30-empresas-testemunham-tecnologia-alema-em-producao-real/): Exclusive event at Flex Pack in Bogotá demonstrates in practice the results of complete integration between Octagon and MegaSteel - [K 2025: a new era of blown film extrusion has begun](https://octagon-company.com/k-2025-a-new-era-of-blown-film-extrusion-has-begun/): After an intense and inspiring week at K 2025 in Düsseldorf, Germany, the Octagon team reflects on what was undoubtedly one of the most significant milestones in our 38-year history. From October 8 to 15, we had the privilege of welcoming industry leaders, innovators, and partners from over 60 countries to our stand in Hall 10 / B09, where we unveiled technologies that are reshaping the future of blown film extrusion. - [Octagon at Plástico Brasil 2025: Innovation and Technology for the Plastic Film Industry](https://octagon-company.com/octagon-at-plastico-brasil-2025-innovation-and-technology-for-the-plastic-film-industry/): March 24-28, 2025 | São Paulo Expo - [Continuous Innovation: Our Participation in the Interplast 2024 Fair](https://octagon-company.com/continuous-innovation-our-participation-in-the-interplast-2024-fair/): We are pleased to share the highlights of our presence at Interplast 2024. This event in Brazil was an excellent showcase for presenting Octagon's technological innovations and strengthening our relationships with partners and clients. - [NPE Orlando 2024](https://octagon-company.com/npe-orlando-2024/): The Energy of Innovation: Our Presence at NPE 2024 - [Chinaplast 2024](https://octagon-company.com/chinaplast-2024/): Dive into Innovation at Chinaplas 2024! - [PlastFocus 2024](https://octagon-company.com/plastfocus-2024/): We had the incredible opportunity to be a part of the PLASTFOCUS EXHIBITION in India last week where we showcased our latest advancements! We extend our appreciation to KUHNE GROUP and WINDSOR MACHINES LIMITED for the valued partnership! - [Octagon and Industry 4.0](https://octagon-company.com/octagon-and-industry-4-0/): Industry 4.0, also known as the fourth industrial revolution, is a term used to describe the incorporation of advanced technologies, such as artificial intelligence, the internet of things, and robotics, into industrial production. It is based on four fundamental pillars: connectivity, automation, data analysis, and customization. - [Mexico’s Plastimagen 2023](https://octagon-company.com/mexico-plastimagen-2023/): Our team was present at Plastimagen 2023 in Mexico City, where we had the honor of presenting the GPA — our advanced laboratory equipment that truly represents an innovation in the industry! - [Obituary](https://octagon-company.com/obituary/): It is with profound sadness that we bid farewell to Dr. Veit Holger Karl, the founder and long-time managing director of our company. Dr. Karl passed away on November 1, 2023, at the age of 74. - [Plástico Brasil 2023 – Octagon Launches](https://octagon-company.com/plastico-brasil-2023/): In March 2023, Octagon presented its latest developments and solutions at PLÁSTICO BRASIL 2023. The event took place at the São Paulo Expo pavilion from March 27th to March 31st. - [Plastpol 2022](https://octagon-company.com/plastpol-2022-2/): We are present at Plastpol 2022. Plastpol is the largest fair of the plastics sector in Poland. The event will take place at the Exhibition Centre Targi Kielce S.A, Zakładowa 1, 25-672 Kielce in Poland. Our stand is D-28. - [Plastimagen Mexico 2022](https://octagon-company.com/plastimagen-mexico-2022-2/): We were present at PLASTIMAGEN MEXICO 2022, strengthening the market in Central America, and we would like to thank everyone who visited us at our booth and showed interest in our products. - [INTERPLAST 2022: We are confirmed](https://octagon-company.com/octagon-confirmed-at-interplast-2022/): Octagon will be present at INTERPLAST 2022. The event will take place at the EXPOVILLE Convention and Exhibition Center, in Joinville/SC - Brazil, from April 05 to 08, 2022. You can find us at Pavilion/Hall 3 - RUA D - STAND 587. - [Spring has arrived](https://octagon-company.com/spring-has-arrived/): April opening the spring with a beautiful snowy morning. - [Commissioning of Octagon systems at pioneering company in high-density blown film extrusion in Germany](https://octagon-company.com/commissioning-of-octagon-systems-at-pioneering-company-in-high-density-blown-film-extrusion-in-germany/): In September we installed our full automatic control system ScenEx M at Perga GmbH, a pioneering and specialist company in high-density plastic films. The system was integrated in a mono extrusion line made by Kuhne, a German extruder manufacturer. - [What happened this month at Octagon – 2021 May](https://octagon-company.com/what-happened-this-month-at-octagon-2021-may/): In this last month orders have increased considerably. The dedication of the team has led to results. - [Center of excellence](https://octagon-company.com/center-of-excellence/): Octagon's development room, the largest know-how per square meter in the industry, talent and technical capacity of a team that really knows what they're doing. - [What happened this month at Octagon?](https://octagon-company.com/what-happened-this-month-at-octagon/): With the first quarter of 2021 having passed we at Octagon have cause to look back with satisfaction. ## Pages - [Support – [TEST]](https://octagon-company.com/support-test-2/): Since 1987, we take immense pride in not only delivering exceptional products, but also providing excellent customer service that keeps your business running smoothly. You can trust that our specialized team will be by your side. - [Habla con Ventas – [TEST]](https://octagon-company.com/cotizacion-test/): Para obtener un presupuesto personalizado y preciso, por favor comparte los detalles sobre tu proyecto. Cuanta más información proporciones, mejor podremos ayudarte. Siéntete libre de incluir cualquier pregunta o inquietud. - [Talk to Sales](https://octagon-company.com/talk-to-sales/): Request a quote today and discover how Octagon can help you optimize your production, enhance product quality, and maximize profitability. - [Falar com Vendas – [TEST]](https://octagon-company.com/orcamento-test/): Para receber uma cotação personalizada, compartilhe os detalhes do seu projeto. Quanto mais informações forem providas, melhor poderemos atendê-lo. Sinta-se a vontade para incluir dúvidas. - [Talk to Sales – [TEST]](https://octagon-company.com/talk-to-sales-test-2/): Request a quote today and discover how Octagon can help you optimize your production, enhance product quality, and maximize profitability. - [Support](https://octagon-company.com/support/): Since 1987, we take immense pride in not only delivering exceptional products, but also providing excellent customer service that keeps your business running smoothly. You can trust that our specialized team will be by your side. - [Batch Gravimetric Dosing](https://octagon-company.com/batch-gravimetric-dosing/): With a precision up to ±0.5% of the nominal value, the SmartBDS accurately measures, doses and blends each component ensuring reliable, consistent formulations for every reel. - [Calibration Basket](https://octagon-company.com/calibration-basket/): Designed to offer maximum precision, stability and durability, Octagon's calibration basket redefines bubble control standards in blown film extrusion. - [Bubble Control and Stabilization](https://octagon-company.com/bubble-control-and-stabilization/): Octagon's Calibration Basket is an advanced control and stabilization system for blown film extrusion. - [Material Feeding System](https://octagon-company.com/material-feeding-system/): Octagon's Smart Feeding represents the natural evolution of raw material feeding systems for the extrusion industry. It stands out for its unique combination of advanced technology, robust design and intuitive interface. - [Film Production Management](https://octagon-company.com/film-production-management/): ScenEx Pro is Octagon's exclusive software for complete plastic film extrusion management. With German technology ready for Industry 4.0, the system integrates all extrusion line equipment into a single platform, offering centralized monitoring, intelligent automation with AI and detailed quality reports. - [IBC Control System](https://octagon-company.com/ibc-control-system/): Octagon's Smart IBC is a revolutionary internal bubble cooling system combined with high-precision dynamic control for plastic film extruders. Developed to offer maximum cooling efficiency, precise bubble geometry control and operational stability, Smart IBC redefines technology standards in blown film extrusion. - [Film Extruder Upgrade](https://octagon-company.com/film-extruder-upgrade/): Boost the production capacity of your existing extruders by 20-30% and improve thickness variation tolerances by 50-70%. - [Film Width Control](https://octagon-company.com/film-width-control/): Measuring film width inline in plastic film extrusion is of paramount importance for several reasons. - [Automatische Breitenregelung](https://octagon-company.com/automatische-breitenregelung2/): Lernen Sie Octagons Lösungen kennen, um die Inline-Überwachung und -Steuerung der Breite von Kunststofffolien mit und ohne Seitenfalten zu automatisieren. - [Film Thickness Measurement](https://octagon-company.com/film-thickness-measurement/): Empower your production line to produce high-quality film with consistent data on thickness measurement – in real time. - [Automatic Air Ring](https://octagon-company.com/automatic-air-ring/): The SmartLip ONE represents the pinnacle of Octagon's 35-year history in developing automatic air rings and tecnhology for the blown film industry, showcasing the utmost perfection achieved. - [Solutions](https://octagon-company.com/solutions/): Trust Octagon to deliver solutions that drive your success in the ever-evolving world of blown film production. - [News](https://octagon-company.com/news/) - [About Us](https://octagon-company.com/about-us/): Established in 1987, Octagon has emerged as a reputable market player, consistently expanding its presence. Renowned globally, the company boasts a rich portfolio of cutting-edge technologies, numerous patents, and pioneering products tailored for the plastic film extrusion industry. - [Terms of Service](https://octagon-company.com/terms-of-service/): By accessing the website at Octagon Company you are agreeing to be bound by these terms of service, all applicable laws and regulations, and agree that you are responsible for compliance with any applicable local laws. If you do not agree with any of these terms, you are prohibited from using or accessing this site. The materials contained in this website are protected by applicable copyright and trademark law. - [Condizioni di Servizio](https://octagon-company.com/termini-servizio/): By accessing the website at Octagon Company you are agreeing to be bound by these terms of service, all applicable laws and regulations, and agree that you are responsible for compliance with any applicable local laws. If you do not agree with any of these terms, you are prohibited from using or accessing this site. The materials contained in this website are protected by applicable copyright and trademark law. - [Privacy Policy](https://octagon-company.com/privacy-policy/): This Privacy Policy explains what personal data we collect through our website "Octagon Company" and other online services we operate, how we use it, and what rights you have. - [Gravimetric Dosing](https://octagon-company.com/gravimetric-dosing/): The GDS system achieves exceptional performance in gravimetric dosing and extruder control by combining WLS (the reliable Octagon throughput measurement unit) with screw feeder units. It employs a loss-of-weight measurement method to accurately and reliably measure both the main material and additives. - [Offline Film Gauging](https://octagon-company.com/offline-film-gauging/): Introducing GPA-EVO, a cutting-edge thickness laboratory sensor born from 38 years of Octagon's expertise in manufacturing solutions for the blown film industry. - [Octagon Blown Film Control | Quality Systems for Blown Film](https://octagon-company.com/): Discover the air ring engineered for demanding form-fill-seal applications with record throughputs of up to 600 kg/h. - [Legal Notice](https://octagon-company.com/legal-notice/): Octagon Blown Film Control GmbHNuernberger Str. 11997076 WuerzburgPhone.:   + 49 931 279670FAX: + 49 931 2796799 - [Contact](https://octagon-company.com/contact/): Thank you for choosing to connect with us. Our dedicated team is here to answer your questions, address any concerns, and provide the support you need. We look forward to be in touch real soon. ## Listing Items/Components - [LISTING BANNERS HOME](https://octagon-company.com/?jet-engine=listing-banners-home) - [SOLUTIONS HOME](https://octagon-company.com/?jet-engine=solutions-home) - [Solutions Home Listing – columns](https://octagon-company.com/?jet-engine=solutions-home-listing-columns) - [Blog Post Home Listing – 1 column](https://octagon-company.com/?jet-engine=blog-post-home-listing-1-column) - [Blog Post Listing – 3 column](https://octagon-company.com/?jet-engine=blog-post-listing-3-column) - [Upcoming Events Listing](https://octagon-company.com/?jet-engine=home-4) - [Last Events Listing – EN](https://octagon-company.com/?jet-engine=last-events-listing-en): Read More - [Blog Post Listing Page – Featured](https://octagon-company.com/?jet-engine=blog-post-listing-page-featured) - [Blog Post Listing Page – 3 column](https://octagon-company.com/?jet-engine=blog-post-listing-page-3-column) ## BANNERS HOME - [FFS – EN](https://octagon-company.com/_banners-homepage/ffs-en/): Discover the air ring engineered for demanding form-fill-seal applications with record throughputs of up to 600 kg/h. ## SOLUTIONS - [Gravimetric Dosing & Feeding](https://octagon-company.com/_solutions/gravimetric-dosing-feeding/) ## EVENTS - [Interplast 2026](https://octagon-company.com/_events/interplast-2026/) ## About Octagon Octagon Blown Film Control GmbH is a German manufacturer of quality control systems for blown film extrusion, founded in 1987 and headquartered in Würzburg, Germany. With 38 years of experience and installations in over 61 countries, Octagon develops automatic air rings, inline thickness sensors, offline gauges, width control systems, gravimetric dosing equipment, and Industry 4.0 software for the plastic film industry. Octagon is the only company in the sector that contractually guarantees production gains with its SmartLip automatic air ring technology. ## Products ### SmartLip — Automatic Air Ring [Automatic Air Ring](https://octagon-company.com/automatic-air-ring/): The SmartLip is Octagon's automatic air ring for blown film thickness profile control. It modulates cooling air flow segmentally around the bubble circumference, automatically correcting thick and thin spots in the film. The SmartLip ONE features a revolutionary single air inlet design that reduces pressure drop and energy consumption while delivering up to 35% production increase and up to 70% reduction in thickness profile tolerances. Available in Dual Lip and Triple Lip configurations. The SmartLip ONE TL FFS variant is engineered for form-fill-seal applications with record throughputs of up to 600 kg/h. Production gains are guaranteed by contract. [Automatischer Kühlring (DE)](https://octagon-company.com/de/automatischer-kuehlring/): Automatischer Kühlring SmartLip für die Blasfolienextrusion — bis zu 35% Produktionssteigerung und 70% Reduzierung der Dickentoleranzen, vertraglich garantiert. [Anel de Ar Automático (PT)](https://octagon-company.com/pt/anel-de-ar-automatico/): Anel de ar automático SmartLip para controle de perfil de espessura no filme balão. Até 35% de aumento de produção e 70% de redução nas variações de espessura, garantidos em contrato. [Anillo de Aire Automático (ES)](https://octagon-company.com/es/anillo-de-aire-automatico/): Anillo de aire automático SmartLip para control del perfil de espesor en film soplado. Hasta 35% de aumento en producción y 70% de reducción en variaciones de espesor, garantizados por contrato. [Anello d'Aria Automatico (IT)](https://octagon-company.com/it/anello-aria-automatico/): Anello d'aria automatico SmartLip per il controllo del profilo di spessore nel film soffiato. Fino al 35% di aumento della produzione e 70% di riduzione delle variazioni di spessore, garantiti contrattualmente. [Anneau d'Air Automatique (FR)](https://octagon-company.com/fr/anneau-air-automatique/): Anneau d'air automatique SmartLip pour le contrôle du profil d'épaisseur du film soufflé. Jusqu'à 35% d'augmentation de production et 70% de réduction des variations d'épaisseur, garantis par contrat. [自动风环 (ZH)](https://octagon-company.com/zh/automatic-air-ring-zh/): SmartLip自动风环,用于吹膜厚度轮廓控制。生产效率提升最高35%,厚度偏差减少最高70%,合同保证。 ### Film Thickness Measurement — PMS-B, PMS-FF, VenPad [Film Thickness Measurement (EN)](https://octagon-company.com/film-thickness-measurement/): Octagon's inline thickness measurement sensors rotate 360° around the blown film bubble, capturing a complete circumferential thickness profile with 0.1 µm resolution. The PMS-B is the best-selling rotating capacitive contact sensor (measurement range 6–500 µm), recommended for all film types except barrier films. The PMS-FF is a dual capacitive sensor for multilayer and barrier films (6–300 µm). The VenPad is a patented non-contact sensor for high-adhesion, scratch-sensitive, and textured films (6–500 µm), using a Venturi effect to maintain constant distance. Sensors measure; the SmartLip air ring corrects — commanded by ScenEx Pro software. [Dickenprofilmessung (DE)](https://octagon-company.com/de/dickenprofilmessung/): Inline-Dickenmesssensoren PMS-B, PMS-FF und VenPad für Blasfolien mit 0,1 µm Auflösung. [Sensores de Espessura (PT)](https://octagon-company.com/pt/sensores-espessura/): Sensores inline PMS-B, PMS-FF e VenPad para medição de espessura de filme balão em tempo real, com resolução de 0,1 µm. [Medición de Espesor de Película (ES)](https://octagon-company.com/es/medicion-de-espesor-de-pelicula/): Sensores inline PMS-B, PMS-FF y VenPad para medición de espesor de film soplado en tiempo real, con resolución de 0,1 µm. [Misurazione Spessore Film (IT)](https://octagon-company.com/it/misurazione-spessore-film/): Sensori inline PMS-B, PMS-FF e VenPad per la misurazione dello spessore del film soffiato in tempo reale, con risoluzione di 0,1 µm. [Mesure Épaisseur Film (FR)](https://octagon-company.com/fr/mesure-epaisseur-film/): Capteurs inline PMS-B, PMS-FF et VenPad pour la mesure en temps réel de l'épaisseur du film soufflé, avec une résolution de 0,1 µm. [薄膜厚度测量 (ZH)](https://octagon-company.com/zh/film-thickness-measurement-zh/): PMS-B、PMS-FF和VenPad在线厚度传感器,用于吹膜实时厚度测量,分辨率0.1 µm。 ### GPA Evo — Offline Laboratory Thickness Gauge [Offline Film Gauging (EN)](https://octagon-company.com/offline-film-gauging/): The GPA Evo is Octagon's laboratory gauge for post-production film thickness measurement. Uses a non-contact capacitive sensor combined with a micrometer for automatic calibration. Delivers one measurement per millimeter and supports Fourier analysis, Cartesian and polar diagrams, Cpk/ISO reporting, and extruder calibration. Suitable for tubular films, flat samples, laminated, pigmented, and barrier films. [Offline-Folienmessung (DE)](https://octagon-company.com/de/offline-folienmessung/): GPA Evo — Laborgerät für präzise Foliendickenmesung nach der Produktion, mit Fourier-Analyse, Cpk und ISO-Berichten. [Medição em Laboratório — GPA Evo (PT)](https://octagon-company.com/pt/medicao-em-laboratorio/): GPA Evo — equipamento de laboratório para medição precisa de espessura de filme pós-produção, com análise de Fourier, Cpk e conformidade ISO. [Medición de Espesor Offline (ES)](https://octagon-company.com/es/medicion-de-espesor-offline/): GPA Evo — medidor de laboratorio para medición precisa del espesor del film soplado después de la producción, con análisis de Fourier e informes ISO/Cpk. [Misurazione Film Offline (IT)](https://octagon-company.com/it/misurazione-film-offline/): GPA Evo — strumento da laboratorio per la misurazione precisa dello spessore del film soffiato post-produzione, con analisi di Fourier e report ISO/Cpk. [Mesure Épaisseur Hors Ligne (FR)](https://octagon-company.com/fr/mesure-epaisseur-hors-ligne/): GPA Evo — appareil de laboratoire pour la mesure précise de l'épaisseur du film soufflé après production, avec analyse de Fourier et rapports ISO/Cpk. [离线薄膜测厚 (ZH)](https://octagon-company.com/zh/offline-film-gauging-zh/): GPA Evo — 实验室薄膜厚度测量仪,用于生产后精确测量,支持傅里叶分析和ISO报告。 ### Film Width Control — LMS & GMS [Film Width Control (EN)](https://octagon-company.com/film-width-control/): The LMS and GMS are Octagon's inline width measurement sensors for blown film. The LMS uses infrared sensors and motor step counting to measure lay-flat width with ±0.1 mm precision, integrating with Smart IBC and the calibration basket for automatic width control. The GMS handles films with and without gussets. Both integrate with ScenEx Pro for closed-loop control. [Automatische Breitenregelung (DE)](https://octagon-company.com/de/automatische-breitenregelung/): LMS und GMS Breitenmesssensoren für automatische Inline-Breitenkontrolle von Blasfolien mit ±0,1 mm Präzision. [Sensores de Largura (PT)](https://octagon-company.com/pt/sensores-largura/): Sensores LMS e GMS para medição e controle automático da largura do filme balão com precisão de ±0,1 mm. [Control de Ancho de Película (ES)](https://octagon-company.com/es/control-de-ancho-de-pelicula/): Sensores LMS y GMS para medición y control automático del ancho del film soplado con precisión de ±0,1 mm. [Controllo Larghezza Film (IT)](https://octagon-company.com/it/controllo-larghezza-film/): Sensori LMS e GMS per la misurazione e il controllo automatico della larghezza del film soffiato con precisione di ±0,1 mm. [Contrôle Largeur Film (FR)](https://octagon-company.com/fr/controle-largeur-film/): Capteurs LMS et GMS pour la mesure et le contrôle automatique de la largeur du film soufflé avec une précision de ±0,1 mm. [薄膜宽度控制 (ZH)](https://octagon-company.com/zh/film-width-control-zh/): LMS和GMS宽度测量传感器,用于吹膜在线宽度测量和自动控制,精度±0.1 mm。 ### Smart IBC — Internal Bubble Cooling Control [IBC Control System (EN)](https://octagon-company.com/ibc-control-system/): Octagon's Smart IBC is an internal bubble cooling system with dynamic control for blown film extruders. Balances air supply and exhaust inside the sealed bubble to maintain constant diameter at the frost line, increasing cooling efficiency. Integrates with LMS and GMS width sensors and ScenEx Pro for closed-loop bubble geometry and width control. Documented production rate gains of 20–50%. [Innere Blasenkühlung (DE)](https://octagon-company.com/de/innere-blasenkuehlung/): Smart IBC — internes Blasenkühlsystem mit dynamischer Regelung für Blasfolienextruder. Integration mit LMS/GMS und ScenEx Pro. [Sistema de Controle IBC (PT)](https://octagon-company.com/pt/sistema-de-controle-ibc/): Smart IBC — sistema de resfriamento interno do balão com controle dinâmico. Ganhos de produção de 20–50%. Integra LMS/GMS e ScenEx Pro. [Enfriamiento Interno de Burbuja IBC (ES)](https://octagon-company.com/es/enfriamiento-interno-de-burbuja-ibc/): Smart IBC — sistema de enfriamiento interno de burbuja con control dinámico para extrusoras de film soplado. Ganancias de producción de 20–50%. [Controllo IBC (IT)](https://octagon-company.com/it/controllo-ibc/): Smart IBC — sistema di raffreddamento interno della bolla con controllo dinamico per estrusori di film soffiato. Aumenti di produzione del 20–50%. [Refroidissement Interne de Bulle (FR)](https://octagon-company.com/fr/refroidissement-bulle-interne/): Smart IBC — système de refroidissement interne de bulle avec contrôle dynamique pour extrudeuses de film soufflé. Gains de production de 20–50%. [IBC 内部气泡冷却控制 (ZH)](https://octagon-company.com/zh/ibc-control-system-zh/): Smart IBC — 吹膜挤出机内部气泡冷却系统,产量提升20–50%。 ### Calibration Basket (Gaiola Pantográfica) [Calibration Basket (EN)](https://octagon-company.com/calibration-basket/): Octagon's pantographic calibration basket for blown film bubble stabilization and width control. Designed for maximum precision, stability, and durability in demanding extrusion environments. [Blasenstabilisierungskontrolle (DE)](https://octagon-company.com/de/blasenstabilisierungskontrolle/): Pantografischer Kalibrierkorb von Octagon zur Blasenstabilisierung und Breitenregelung in der Blasfolienextrusion. [Controle e Estabilização do Balão (PT)](https://octagon-company.com/pt/controle-e-estabilizacao-do-balao/): Gaiola pantográfica Octagon para estabilização do balão e controle de largura na extrusão de filme balão. [Control de Estabilización de Burbuja (ES)](https://octagon-company.com/es/control-de-estabilizacion-de-burbuja/): Canasta pantográfica de calibración Octagon para estabilización de burbuja y control de ancho en extrusión de film soplado. [Controllo e Stabilizzazione della Bolla (IT)](https://octagon-company.com/it/controllo-stabilizzazione-bolla/): Gabbia pantografica di calibrazione Octagon per la stabilizzazione della bolla e il controllo della larghezza nel film soffiato. [Contrôle et Stabilisation de Bulle (FR)](https://octagon-company.com/fr/controle-stabilisation-bulle/): Cage pantographique de calibration Octagon pour la stabilisation de bulle et le contrôle de la largeur du film soufflé. [校准篮 (ZH)](https://octagon-company.com/zh/calibration-basket-zh/): Octagon全景式校准篮,用于吹膜气泡稳定和宽度控制。 ### ScenEx Pro — Film Production Management Software [Film Production Management (EN)](https://octagon-company.com/film-production-management/): ScenEx Pro is Octagon's proprietary Industry 4.0 software platform for complete blown film extrusion management. Integrates all line equipment — sensors, air ring, IBC, width control, gravimetric dosing — into a single centralized interface with intelligent automation, real-time monitoring, and detailed quality reports. Processes sensor data and commands the SmartLip air ring to correct thickness variations automatically. [Kunststoffextrusions-Management (DE)](https://octagon-company.com/de/kunststoffextrusions-management/): ScenEx Pro — Octagons proprietäre Industry-4.0-Software für die vollständige Verwaltung der Blasfolienextrusion. [Gestão de Extrusão Plástica (PT)](https://octagon-company.com/pt/gestao-de-extrusao-plastica/): ScenEx Pro — software Octagon para gestão completa da extrusão de filme plástico, Indústria 4.0. Integra sensores, anel de ar, IBC, dosagem e controle de largura em uma única plataforma. [Gestión de Extrusión Plástica (ES)](https://octagon-company.com/es/gestion-de-extrusion-plastica/): ScenEx Pro — software de Octagon para la gestión completa de la extrusión de film plástico, Industria 4.0. [Gestione Produzione Film (IT)](https://octagon-company.com/it/gestione-produzione-film/): ScenEx Pro — software proprietario Octagon per la gestione completa dell'estrusione di film soffiato, Industria 4.0. [Gestion Production Film (FR)](https://octagon-company.com/fr/gestion-production-film/): ScenEx Pro — logiciel propriétaire d'Octagon pour la gestion complète de l'extrusion de film soufflé, Industrie 4.0. [薄膜生产管理 (ZH)](https://octagon-company.com/zh/film-production-management-zh/): ScenEx Pro — Octagon专有工业4.0软件平台,用于完整的吹膜挤出管理。 ### SmartGDS — Continuous Gravimetric Dosing [Gravimetric Dosing (EN)](https://octagon-company.com/gravimetric-dosing/): The SmartGDS delivers continuous loss-in-weight gravimetric dosing and extruder control. Accurately measures main material and additive consumption in real time, ensuring consistent blend ratios and reducing raw material waste. Industry 4.0 ready with comprehensive production reports. [Gravimetrische Dosierung (DE)](https://octagon-company.com/de/gravimetrische-dosierung/): SmartGDS — gravimetrisches Dosiersystem mit Gewichtsverlustmessung für die Blasfolienextrusion. Industrie 4.0 bereit. [Dosagem Gravimétrica (PT)](https://octagon-company.com/pt/dosagem-gravimetrica/): SmartGDS — sistema de dosagem gravimétrica contínua por perda de peso para extrusão de filme plástico. [Dosificación Gravimétrica (ES)](https://octagon-company.com/es/dosificacion-gravimetrica/): SmartGDS — sistema de dosificación gravimétrica continua por pérdida de peso para extrusión de film plástico. [Dosaggio Gravimetrico (IT)](https://octagon-company.com/it/dosaggio-gravimetrico/): SmartGDS — sistema di dosaggio gravimetrico continuo a perdita di peso per l'estrusione di film soffiato. [Dosage Gravimétrique (FR)](https://octagon-company.com/fr/dosage-gravimetrique/): SmartGDS — système de dosage gravimétrique continu par perte de poids pour l'extrusion de film soufflé. [重力计量配料 (ZH)](https://octagon-company.com/zh/gravimetric-dosing-zh/): SmartGDS — 连续失重式重力计量配料系统,用于吹膜挤出。 ### SmartBDS — Batch Gravimetric Dosing [Batch Gravimetric Dosing (EN)](https://octagon-company.com/batch-gravimetric-dosing/): The SmartBDS is Octagon's batch gravimetric blender with a patented mixing system. Precision up to ±0.5% of nominal value. Measures, doses, and blends each component using loss-in-weight batch principle. Features a web-based HMI and Siemens S7 control system. Industry 4.0 ready. [Chargenweise Gravimetrische Dosierung (DE)](https://octagon-company.com/de/chargenweise-gravimetrische-dosierung/): SmartBDS — chargenweises gravimetrisches Dosiersystem mit patentiertem Mischsystem. Präzision bis ±0,5% des Nennwerts. [Dosagem Gravimétrica por Batch (PT)](https://octagon-company.com/pt/dosagem-gravimetrica-por-batch/): SmartBDS — dosador gravimétrico por lote com misturador patenteado, precisão de ±0,5% do valor nominal. [Dosificación Gravimétrica por Lote (ES)](https://octagon-company.com/es/dosificacion-gravimetrica-por-lote-batch/): SmartBDS — dosificador gravimétrico por lotes con sistema de mezcla patentado. Precisión hasta ±0,5% del valor nominal. [Dosaggio Gravimetrico a Lotti (IT)](https://octagon-company.com/it/dosaggio-gravimetrico-lotti/): SmartBDS — dosatore gravimetrico a batch con sistema di miscelazione brevettato. Precisione fino a ±0,5% del valore nominale. [Dosage Gravimétrique par Lots (FR)](https://octagon-company.com/fr/dosage-gravimetrique-lots/): SmartBDS — doseur gravimétrique par lots avec système de mélange breveté. Précision jusqu'à ±0,5% de la valeur nominale. [批次重力计量配料 (ZH)](https://octagon-company.com/zh/batch-gravimetric-dosing-zh/): SmartBDS — 批次式重力计量混料机,专利混合系统,精度±0.5%。 ### Smart Feeding — Material Feeding System [Material Feeding System (EN)](https://octagon-company.com/material-feeding-system/): Smart Feeding is Octagon's automated vacuum-based raw material feeding system. 100% stainless steel, modular and scalable. Integrates with SmartGDS, SmartBDS, and ScenEx Pro. [Rohstoffzuführungssystem (DE)](https://octagon-company.com/de/rohstoffzufuehrungssystem/): Smart Feeding — automatisches Vakuum-Rohstoffzuführungssystem aus 100% Edelstahl. Integration mit SmartGDS, SmartBDS und ScenEx Pro. [Sistema de Alimentação (PT)](https://octagon-company.com/pt/sistema-de-alimentacao/): Smart Feeding — sistema automatizado de alimentação de matéria-prima a vácuo. Aço inox 100%, modular. Integra SmartGDS, SmartBDS e ScenEx Pro. [Alimentación de Materia Prima (ES)](https://octagon-company.com/es/alimentacion-de-materia-prima/): Smart Feeding — sistema automatizado de alimentación de materia prima por vacío. Acero inoxidable 100%, modular. Integra SmartGDS, SmartBDS y ScenEx Pro. [Alimentazione Materia Prima (IT)](https://octagon-company.com/it/alimentazione-materia-prima/): Smart Feeding — sistema automatizzato di alimentazione materia prima a vuoto. Acciaio inossidabile 100%, modulare. [Alimentation Matière Première (FR)](https://octagon-company.com/fr/alimentation-matiere-premiere/): Smart Feeding — système automatisé d'alimentation en matières premières par aspiration. Acier inoxydable 100%, modulaire. [原料供料系统 (ZH)](https://octagon-company.com/zh/material-feeding-system-zh/): Smart Feeding — 自动真空原料供料系统,100%不锈钢,模块化设计。 ### Film Extruder Upgrade (Retrofit) [Film Extruder Upgrade (EN)](https://octagon-company.com/film-extruder-upgrade/): Octagon's retrofit and upgrade program for existing blown film extruders. Increases production capacity by 20–30% and improves thickness variation tolerances by 50–70% through integration of automatic air ring, sensors, and ScenEx Pro software into legacy lines. [Extruder-Aufrüstung (DE)](https://octagon-company.com/de/extruder-aufruestung/): Octagon Retrofit für Blasfolienextruder — 20–30% Produktionssteigerung und 50–70% bessere Dickentoleranzen. [Retrofit e Upgrade de Extrusora (PT)](https://octagon-company.com/pt/retrofit-upgrade-extrusora/): Upgrade de extrusoras de filme balão com aumento de 20–30% na capacidade produtiva e melhora de 50–70% nas tolerâncias de espessura. [Modernización de Extrusoras (ES)](https://octagon-company.com/es/modernizacion-de-extrusoras-de-peliculas/): Programa de retrofit de Octagon para extrusoras de film soplado existentes. Aumento de 20–30% en capacidad productiva y mejora de 50–70% en tolerancias de espesor. [Aggiornamento Estrusore Film (IT)](https://octagon-company.com/it/aggiornamento-estrusore-film/): Programma di retrofit Octagon per estrusori di film soffiato esistenti. Aumento di produzione del 20–30% e miglioramento delle tolleranze del 50–70%. [Modernisation Extrudeuse Film (FR)](https://octagon-company.com/fr/modernisation-extrudeuse-film/): Programme de modernisation Octagon pour extrudeuses de film soufflé existantes. Augmentation de production de 20–30% et amélioration des tolérances de 50–70%. [吹膜机升级改造 (ZH)](https://octagon-company.com/zh/film-extruder-upgrade-zh/): Octagon吹膜机改造升级方案,产能提升20–30%,厚度偏差改善50–70%。 ## Key Technical Concepts ### How automatic air ring thickness control works An automatic air ring for blown film extrusion controls film thickness by modulating cooling air flow segmentally around the bubble. A rotating sensor (such as the PMS-B) measures the circumferential thickness profile with a resolution of 0.1 µm. The ScenEx Pro software processes this data and commands the SmartLip air ring to open adjustment units at thin areas (increasing airflow and reducing stretching) and close them at thick areas (reducing airflow and increasing stretching). This closed-loop system corrects gauge variations in minutes. Conventional manual lines typically exhibit thickness tolerances of ±10–20%; automatic gauge control reduces this by up to 70%. ### Sensors measure. Air rings correct. Octagon's thickness sensors (PMS-B, PMS-FF, VenPad) measure the film thickness profile in real time with 0.1 µm resolution. They do not correct thickness on their own. The correction is performed by the SmartLip automatic air ring, based on commands from ScenEx Pro software. The correct flow is: sensor measures → ScenEx Pro calculates → SmartLip corrects. ### What causes gauge bands in blown film Gauge bands (thickness variation bands) in blown film are caused by non-uniform die gap, melt viscosity variation, uneven cooling air distribution from the air ring, ambient air drafts, and frost line instability. Automatic gauge control systems like the SmartLip detect and correct these variations continuously during production, reducing the need for manual intervention and reel rejection. ### Inline vs. offline film thickness measurement Inline measurement (PMS-B, PMS-FF, VenPad) occurs in real time during production, with the sensor rotating around the bubble. It enables automatic corrections while the line runs. Offline measurement (GPA Evo) is performed in a laboratory on a film sample after production, providing detailed quality reports, ISO/DIN compliance verification, Fourier analysis, and extruder calibration data. Both methods are complementary in a complete quality control strategy. ### What is IBC (Internal Bubble Cooling) Internal Bubble Cooling (IBC) exchanges air inside the sealed blown film bubble — supplying and exhausting air in a balanced flow — to increase cooling capacity beyond what external air rings alone can provide. Documented production rate gains with IBC are in the range of 20–50%. IBC must be integrated with width/layflat control to maintain consistent bubble diameter as cooling conditions change. ### What is gravimetric dosing in blown film extrusion Gravimetric dosing measures the actual mass consumption of each raw material component (main resin and additives) at the extruder using loss-in-weight technology. This ensures consistent blend ratios regardless of bulk density variation and enables precise control of film weight per meter when synchronized with haul-off and screw speed. Octagon offers continuous gravimetric dosing (SmartGDS) and batch gravimetric dosing (SmartBDS). ## Institutional Pages ### About Us [About Us (EN)](https://octagon-company.com/about-us/): Octagon Blown Film Control GmbH, founded in 1987 in Würzburg, Germany. 38 years of experience developing quality control systems for blown film extrusion. Installed in 61+ countries. Products include automatic air rings, inline thickness sensors, offline gauges, width control sensors, gravimetric dosing systems, and Industry 4.0 software. [Über Uns (DE)](https://octagon-company.com/de/uber-uns/) [Sobre Nós (PT)](https://octagon-company.com/pt/sobre-nos/) [Sobre Nosotros (ES)](https://octagon-company.com/es/sobre-nosotros/) [Chi Siamo (IT)](https://octagon-company.com/it/chi-siamo/) [À Propos (FR)](https://octagon-company.com/fr/a-propos/) [关于我们 (ZH)](https://octagon-company.com/zh/about-us-zh/) ### Support [Support (EN)](https://octagon-company.com/support/): Octagon technical support for blown film quality control systems. Since 1987, specialized team available worldwide in multiple languages. [Unterstützung (DE)](https://octagon-company.com/de/unterstuetzung/) [Suporte (PT)](https://octagon-company.com/pt/suporte/) [Soporte (ES)](https://octagon-company.com/es/suporte-2/) [Supporto (IT)](https://octagon-company.com/it/supporto/) [Support (FR)](https://octagon-company.com/fr/support/) [支持 (ZH)](https://octagon-company.com/zh/support-zh/)