Plastic Extrusion Management Software

Transforming data into intelligence, intelligence into automation, and automation into exceptional results

Octagon’s ScenEx Pro is an advanced software system for control and automation in blown film extrusion.

Overview

What Is ScenEx Pro?

ScenEx Pro is Octagon’s exclusive software for complete plastic film extrusion management. With German technology ready for Industry 4.0, the system integrates all extrusion line equipment into a single platform, offering centralized monitoring, intelligent automation with AI and detailed quality reports.

Powered by Artificial Intelligence integrated into the equipment, ScenEx Pro goes beyond traditional control. The AI works directly in the machines, continuously learning from each production cycle and automatically optimizing process parameters. This means the system not only responds to current conditions but anticipates future needs, making split-second decisions that would be impossible manually.

Our robust hardware and exclusive software enable the generation of complete reports on gravimetric dosing, width control and thickness profile, ensuring your production meets the highest quality standards with superior performance.

Benefits

What ScenEx Pro Offers for Your Operation

Our solution not only provides comprehensive reports but also integrates seamlessly with your existing management software. With AI integrated into Octagon equipment, the system doesn’t just collect data – it intelligently analyzes, learns from each production run, and delivers valuable real-time insights for more accurate decisions.

Key advantages for your operation:

Intuitive Integration

Our software offers seamless integration between all systems, ensuring simplified and efficient operation.

Efficiency and Productivity

You benefit from measurable reduction in downtime and improved efficiency, creating real added value for your business.

Ready for Industry 4.0

Our solution not only provides comprehensive reports but also integrates seamlessly with your existing management software. With AI integrated into Octagon equipment, the system doesn't just collect data – it intelligently analyzes, learns from each production run, and delivers valuable real-time insights for more accurate decisions.

Complete Graphical Overview

Modern web-based visualization with complete production process data.

Recipe Management

Intelligent system for creating, storing and replicating production recipes with precision.

Alarm Management

Continuous monitoring with intelligent alerts for preventive maintenance.

Integrated Raw Material Feeding

Complete control of material flow from feeding to extrusion.

Comprehensive and Detailed Reports

Detailed documentation of the entire production process with full traceability.

Total Integration With Octagon Systems

ScenEx Pro integrates seamlessly with the entire Octagon equipment line.

SmartLip ONE

Automatic air ring

SmartGDS/SmartBDS

Gravimetric dosing

PMS-B / PMS-FF / VenPad

Thickness sensors

LMS / GMS

Width control

Smart IBC

Internal bubble cooling

Calibration Basket

Bubble stabilization

GPA Evo

Offline measurement

Smart Feeding

Raw material feeding

Competitive Advantage of Total Integration

Octagon’s competitive advantage lies in our fully integrated product architecture, where each component (from SmartLip air rings to ScenEx Pro software) is developed in-house by the same engineering team. This unification eliminates compatibility issues and ensures seamless communication between all systems, resulting in superior reliability and performance.

Smart HMI

Modern And Intuitive Interface

The next generation Smart HMI combines Octagon’s proven and easy-to-use control panel with modern web-based visualization.

Simple input of all parameters
Intuitive operator guidance
Visualization through multiple external clients (tablet, smartphone)
Easy factory integration thanks to the new modern Siemens S7 control system
Ready for Industry 4.0

Profile Analysis

Cartesian and polar visualization with side-by-side comparison and complete statistics (average, min, max, tolerance).

BDS Calibration

Guided procedures for hopper calibration with direct commands and visual equipment status.

IBC Control

Manual and automatic modes for internal bubble with blower adjustment and width historical graphs.

Gauss Histogram

Statistical analysis with automatic Cpk index calculation and deviation visualization.

Extrusion Control

Individual management per extruder with screw speed, output (kg/h), and thickness per layer.

Alarm Management

Intelligent categorization by type (Errors, Warnings, Notifications) with filters and detailed history for quick resolution.

Production Dashboard

Real-time modular view of all equipment: film, dosing, extruders, IBC, SmartLip, and sensors.

Recipe Management

Creation, editing, and storage of recipes with quick initialization and current parameter capture.

Dosing Control

Complete visualization with component status (HK + 6 additives), proportions, and material flow diagram.

SmartLip Control

Real-time thickness profile with circular graph and fine adjustment of 48-64 individual elements.

FFT Analysis

Identification of symmetrical patterns in the profile for diagnosis of mechanical or process problems.

Historical Trends

Configurable graphs with multiple variables, interactive zoom, and period selection.

Reel Reports

Material composition by pie charts, production over time, and footage/weight data.

Centralized Control

General on/off line command, extruder synchronization, and main KPI indicators.

Multi-device

Access via tablet, smartphone, or desktop with responsive interface and secure remote monitoring.

Differentiators

Why Choose ScenEX Pro?

Octagon Exclusivity

Software developed specifically for total integration with Octagon equipment

German Technology

Over 38 years of experience in quality control for blown film extrusion

Global Support

Multilingual technical team with presence in 61 countries

Industry 4.0

Ready for integration with modern factory management systems

Proven ROI

Measurable return on investment through scrap reduction and productivity increase

Advanced Analysis

Intelligent Data Analysis

ScenEx Pro transforms complex production data into actionable intelligence through advanced visualization and predictive analysis.

The platform continuously monitors thousands of data points from sensors, thickness measurements and production parameters, providing operators with clear information for process improvements.

Real-time trend analysis helps prevent quality problems before they occur, while comprehensive reporting ensures full traceability and compliance with industry standards.

Transforming data into intelligence, intelligence into automation, and automation into exceptional results.

Future Technology

Integrated Artificial Intelligence

ScenEx Pro incorporates Artificial Intelligence that works directly in extrusion equipment through a dedicated Edge AI device. Unlike virtual assistants, our AI automatically controls machines, optimizing production in real-time via OPC-UA communication with the control system.

Applied Machine Learning

Developed based on 38 years of Octagon expertise in film extrusion, the AI continuously learns from your machine's real production data, identifying patterns and optimizing the process in a personalized way. The system operates locally, ensuring instant response and data security without internet dependency.

Intelligent Model Predictive Control (MPC)

Model Predictive Control operates in 4 integrated steps: analyzes current conditions and predicts future behaviors through neural networks; automatically calculates the best adjustments in multiple variables (air, temperature, pressure); executes corrections in real-time via SmartLip, IBC, and dosing; and continuously learns, becoming more efficient with each cycle.

MPC Advantages

Controls complex non-linear systems simultaneously, respects machine physical limits, and surpasses traditional PID controllers in precision and stability.

Global Shared Learning

The system uses Federated Learning: training occurs locally on each Edge AI device, preserving data privacy. Only model improvements are shared with a central server, which distributes optimized knowledge to all clients. Your machine benefits from global collective experience while your data remains protected locally.

Measurable Results

35% increase in production

Real-time parameter optimization for higher speeds without compromising quality

70% more control precision

Machine learning algorithms correct variations before they impact the product

Operational Efficiency (OEE)

Fewer interruptions and manual adjustments, more stable operation

Economy and Sustainability

Waste reduction, energy optimization, and efficient resource use

Guaranteed Results by Contract

Octagon is the only company in the sector that guarantees productivity and quality gains by contract, demonstrating our absolute confidence in ScenEx Pro technology and commitment to measurable results for customers.

Total Connectivity

Ready for Industry 4.0

ScenEx Pro was developed as a native Industry 4.0 solution, integrating your extrusion line into the modern factory digital ecosystem through the Siemens S7 control system.

Total Systems Integration

ScenEx Pro natively connects to ERP, MES, and SCADA systems via OPC-UA and Profinet, exporting data in multiple formats (CSV, PDF, Excel) through open API for custom integration with existing management software at your factory.

Remote Access and Intelligent Analysis

Monitor your production from anywhere via responsive web interface on tablets and smartphones. Cloud KPIs, executive dashboards and Big Data provide advanced analysis, while intelligent alerts notify critical events and enable specialized remote support.

We help your company eliminate downtime and maximize results.

Talk to our specialists!

Intelligent Support

Support Application

Dedicated Customer Support in the Palm of Your Hand

The Octagon mobile application was developed to keep you connected with your equipment and our support team, offering a complete equipment service and management experience.

Main Features

Equipment Management

Complete visualization of all your Octagon equipment
Real-time status (Active, In Maintenance, In Progress)
Detailed information for each equipment: model, serial number, technical specifications
Warranty inquiry with purchase and expiration dates
Complete history of each equipment

Support Ticket System

Opening technical support tickets directly through the app
Tracking the status of your requests (Open, In Progress, Resolved)
Classification by priority (High, Medium, Low)
Attachment of photos and documents to facilitate diagnosis
Automatic linking of ticket to related equipment
Real-time notifications about your ticket updates

Improvement Suggestions

Direct channel to send improvement suggestions for Octagon products
Tracking the status of your suggestions (Under Analysis, Implemented)
Feedback from the technical team on each proposal
Possibility of generating special benefits when suggestions are implemented

Additional Resources

Access to technical documentation and equipment manuals
Multilingual support (Portuguese, English, Spanish, German)
Intuitive and responsive interface
Intelligent notifications about maintenance, warranties, and updates
24/7 Octagon technical support

App Benefits:

Reduced technical support response time
Complete history of all interactions
Direct and efficient communication with the Octagon team
Proactive equipment maintenance management
Immediate access to critical warranty and specification information

We Guarantee your ROI!

Guaranteed Results by Contract

Octagon is the only company in the sector that guarantees productivity and quality gains by contract. ScenEx Pro transforms plastic film production through operational efficiency, superior quality control, total integration, full traceability, intelligent data analysis and global specialized support in 61 countries.

Smart Investment

By choosing Octagon’s ScenEx Pro, you invest in proven German technology, with exclusive innovation in plastic film extrusion management, specialized technical support, and results guarantee that transform your production line into a center of excellence for high-performance blown film extrusion.

LAUNCH: ScenEx Pro

Plastic Extrusion Management Software

Transforming data into intelligence, intelligence into automation, and automation into exceptional results

Overview

What Is ScenEx Pro?

Benefits

What ScenEx Pro Offers for Your Operation

Key advantages for your operation:

Total Integration With Octagon Systems

Competitive Advantage of Total Integration

Smart HMI

Modern And Intuitive Interface

Differentiators

Why Choose ScenEX Pro?

Octagon Exclusivity

German Technology

Global Support

Industry 4.0

Proven ROI

Advanced Analysis

Intelligent Data Analysis

Future Technology

Integrated Artificial Intelligence

Applied Machine Learning

Intelligent Model Predictive Control (MPC)

MPC Advantages

Global Shared Learning

Measurable Results

35% increase in production

70% more control precision

Operational Efficiency (OEE)

Economy and Sustainability

Guaranteed Results by Contract

Total Connectivity

Ready for Industry 4.0

Total Systems Integration

Remote Access and Intelligent Analysis

Talk to our specialists!

Intelligent Support

Support Application

Dedicated Customer Support in the Palm of Your Hand

Main Features

App Benefits:

We Guarantee your ROI!

Guaranteed Results by Contract

Smart Investment

Advanced Technical Specifications

Control Platform

Processing Capacity

Connectivity

Data Security

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